BULK HYDROGEN(H2) DESIGN CONCEPT

  • 03 Jul 2024

Hydrogen is a chemical element; it has symbol H and atomic number 1. It is the lightest element and, at standard conditions, is a gas of diatomic molecules with the formula H₂, sometimes called dihydrogen, but more commonly called hydrogen gas, molecular hydrogen or simply hydrogen.

Hydrogen (H2) plays a multifaceted role in semiconductor fabrication, contributing to the cleaning, etching, deposition, annealing, passivation, ion implantation, and plasma processing stages of production.

TPS provides a total solution for design, QRA, HAZOP, authority submission, bidding, construction management, testing and commissioning, and obtaining a flammable storage gas license.

Total Process Systems (TPS)Pte Ltd

Civil, Structure & Architecture (CSA)

  • 200mm RC WALL (4Hrs Fire Rated) – 3 sides Passive Fire Protection.
  • 4 Hrs Roller Shutter- Front Passive Fire Protection.
  • Open to atmosphere at the top. (Trailer Area)
  • Light roof shelter for piping manifold area,
  • Set Back from Boundary Line – 4.5m

 

FIRE

  • UV IR Sensors (minimum 2 nos) and activate the Deluge Systems.
  • Manual Call Point., Fire Alarm ( Bell & Strobe) and Link to Overall Fire Alarm Systems.
  • Hose Reel
  • Fire Extinguisher
  • Fire Hydrant

 

LIFE SAFETY SYSTEMS

  • H2 Gas Detectors to be provided at Trailer Manifold, Piping Manifold area.
  • EMO Button

 

SET BACK DISTANC

  • 30m from Air Compressor intakes or HVAC intakes.

 

EMERGENCY SAFETY SHUTOFF VALVE (ESSV)

  • Provide ESSV at H2 pipe line.

 

EXCESS FLOW SWITCH (EFS)

  • Provide EFS at manifold

 

ELECTRICAL

  • Ex-Proof Electrical Fittings
  • Earthing System for Trailer

 

DISTRIBUTION PIPING

  • Outside – Single
  • Within the Building - COAX

 

CODE COMPLIANCE

  • SCDF
  • BCA
  • Insurance Company safety requirements
  • NFPA 55: Compressed Gases and Cryogenic Fluids Code
  • FM code – Hydrogen 7-91
  • NFPA 318: Standard for the Protection of Semiconductor Fabrication Facilities

 

Besides complying to the codes and standards, H2 Systems design additional risk reduction measures to reduce the risk to ALARP level

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